MANIKS | Pulse, Regulating, Stop, Check Valves Manufacturer in India
Maniks Pulse Valves
Maniks is a trusted name in manufacturing high-quality pilot operated valve designed specifically for reverse pulse jet bag filter systems. With over 37 years of experience, Maniks delivers reliable, efficient, and cost-effective solutions for industrial dust collection.
Our pulse jet valves and pulse solenoid valves are built with just one moving part—the diaphragm. This simple yet smart design reduces wear and tear, making the valves easy to maintain and highly durable. Unlike traditional valves, our pilot-operated valve has a springless design. This allows the valve to open and close quickly, sending a sharp burst of compressed air that removes dust from the filter bags.
This high-speed operation helps keep your system clean while using less compressed air, which leads to energy savings over time. Whether you’re installing a new dust collection system or upgrading an old one, Maniks valves are a perfect fit. We offer valves in both aluminum and stainless steel, so they can be used in a variety of industries such as cement, steel, food processing, and more—anywhere effective dust control is essential.
Enhance the performance of your dust collection system with Maniks Pilot-Operated Valves. Contact us today for a customized solution that saves energy and ensures long-term reliability.
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Operation of Maniks Pulse Jet Valves
Maniks pulse valves are actuated by an integral pilot operated valve using a solenoid mechanism. When the pulse solenoid valve is energized, the air trapped above the diaphragm is rapidly released, allowing the pulse jet valve to open quickly. This sudden burst of air is critical for cleaning filter bags in dust collector systems.
When the pilot-operated valve is de-energized, air flows back through the bleed hole to balance the diaphragm pressure, causing the pulse valve to close instantly. This cycle ensures efficient and consistent cleaning performance.
Duty Cycle of Dust Collector Valves
To ensure long-lasting performance of the pulse solenoid valve:
- For AC voltage, the energized time must not exceed 20% of the cycle (1/5th of the de-energized time).
- For DC voltage, the energized time should be limited to 10% (1/10th of de-energized time).
Maintaining this duty cycle is essential for reliable operation of dust collector valves in industrial environments.
Installation Instructions of pilot operated valve
As a reliable pulse valve manufacturer, Maniks designs valves that can be mounted in any position without affecting performance. However, it is recommended to prevent scale and condensed water from entering the valve body for trouble-free operation. All pulse jet valves come with standard BSP end connections for easy installation and integration into existing dust collection systems.
Maniks Pulse Valves
Pulse Valve Operation
Pulse Jet Valve Specification
Our pulse valves are engineered to deliver consistent, powerful performance in demanding dust collection and industrial applications. Pilot operated valve Designed with precision and tested for durability, each unit ensures smooth operation and long service life.
AC 50Hz .. 24/220 Volts, DC 24V, fluctuation ± 10%
DC Current / AC Current
65°C
55°C
Pulse Valve Dimension
| DIMENSION TABLE | ||||||||
|---|---|---|---|---|---|---|---|---|
| TYPE NAME | THREAD SIZE | A(Inch) | B(MM) | C(MM) | L(MM) | W(MM) | H(MM) | Weight Gms. |
| MEP - 16 | 3/4" | 3/4" | 52 | 22 | 90 | 75 | 130 | 750 |
| MEP - 18 | 1" | 1" | 52 | 22 | 90 | 75 | 130 | 700 |
| MEP - 112 | 1 1/2" | 1 1/2" | 72 | 31 | 133 | 137 | 152 | 1250 |
| MEP - 114 | 1 1/2" | 1 1/2" | 72 | 31 | 133 | 137 | 191 | 1570 |
| MEP - 116 | 2" | 2" | 94 | 45 | 167 | 165 | 229 | 3000 |
| MEP - 120 | 2 1/2" | 2 1/2" | 94 | 45 | 167 | 165 | 229 | 2600 |
Special Flameproof Enclosures for Valves
Ordering Information
Frequently Asked Questions
What is the best sequential controller for dust collector systems?
The best sequential controller for dust collector systems is one that offers reliable pulse timing, easy configuration, and supports multiple channels. Look for models with adjustable ON/OFF pulse durations, compatibility with solenoid valves, and robust construction for industrial environments. Controllers with built-in LED indicators and fault diagnostics help monitor operation easily. Brands like Maniks and Avyanna offer trusted options that are cost-effective and field-proven.
Where can I buy a reliable sequential controller for industrial automation?
Reliable sequential controllers are available from industrial automation suppliers, authorized dealers, and online platforms. Manufacturers like Maniks, and SMC offer durable models designed for dust collectors and valve sequencing. You can purchase through their official websites, Amazon Industrial, or distributors like IndiaMART and TradeIndia. Ensure the seller offers product support, warranty, and compliance certifications.
How does a sequential controller work in a pulse jet bag filter system?
A sequential controller automates the timing and firing of solenoid valves in a pulse jet bag filter system. It sends electrical pulses at set intervals to activate each valve in sequence, releasing compressed air to clean filter bags. The controller ensures continuous, efficient dust removal by maintaining filter performance while reducing air consumption. It typically includes adjustable ON/OFF times and supports from 4 to 40 channels or more.
What are the features to look for in a good sequential timer/controller?
Key features to look for include: adjustable pulse ON/OFF time, multi-channel support (4 to 40 outputs), LED status indicators, power and fault monitoring, compatibility with AC/DC solenoid valves, and durable casing for industrial use. Additional benefits include plug-and-play design, DIN rail or panel mounting, and in some models, microcontroller-based programming for precision control.
What is the difference between a sequential controller and a PLC?
A sequential controller is a dedicated device used primarily to control the timing of solenoid valves in dust collector systems. It’s pre-programmed, simple to set up, and cost-effective. A PLC (Programmable Logic Controller) is a versatile, programmable device used for complex automation tasks across industries. While PLCs offer broader control and flexibility, sequential controllers are more efficient and economical for specific tasks like valve sequencing.
Can I use a sequential controller for multiple solenoid valves?
Yes, sequential controllers are designed to operate multiple solenoid valves—usually ranging from 4 to 40 outputs, depending on the model. Each channel corresponds to one valve, and the controller activates them in sequence with adjustable time intervals. This is particularly useful in systems like dust collectors, where precise valve timing is needed to clean filters efficiently.
How do you install and configure a sequential controller?
Installation typically involves mounting the controller on a panel or DIN rail, connecting it to a power source (usually 230V AC or 24V DC), and wiring each solenoid valve to its respective channel. Configuration includes setting ON/OFF pulse durations using rotary switches, DIP switches, or digital input (depending on model). Always follow the manufacturer’s wiring diagram and safety instructions for proper setup.